• Overview
  • Understanding TSN
  • Driving TSN Development
  • TSN Solutions
  • TSN Resources
  • FAQ
RP Testing Blue Image

The incredible progress in machine intelligence and robotics in recent years has driven progress in automation, especially industrial automation and automotive control.

Explore How Automation Networks Are Changing

TSN offers many benefits to modern industrial automation networks by providing high bandwidth and reliable, dependable real-time communication.

 

Why TSN?

TSN can be leveraged for a variety of applications not only because of the technological advantages but also because of its lower total cost of ownership (TCO). You may have the added cost of replacing existing switches with TSN switches, but that typically costs less than duplicating networks and maintaining the additional networks.

In automation networks, TSN enables the convergence of numerous small, disconnected networks into one unified network structure. This new network can accommodate the requirements for real-time communication on a larger scale, while providing more transmission bandwidth for background data. Have a look at some use cases showing the benefits of network convergence in different markets.

 

Where does TSN Fit In?

Hirschmann is committed to further the TSN technology and deliver Industrial Ethernet switches with the highest possible quality standards. Explore our continuously expanding portfolio of TSN capable devices and software solutions ensuring reliable vendor independent communication.

 

Experience Our TSN Capable Portfolio

Hirschmann is committed to further the TSN technology and deliver Industrial Ethernet switches with the highest possible quality standards. Explore our continuously expanding portfolio of TSN capable devices and software solutions ensuring reliable vendor independent communication.

  • DIN Rail Switches
  • IP67 Switches
  • Software

Hirschmann Managed Fast/Gigabit Ethernet Switches – RSPE Expandable

Hirschmann RSPE Family

  • Future-proof design and best-possible investment protection: thanks to the maximum flexibility provided by the media modules
  • Maximum productivity for systems and machines - thanks to completely interruption-free data communication
  • Future-proof interoperability – built-in PRP and HSR based on international IEC62439 standard
  • Cost-effective solution – easy-to-add media modules and PoE/ PoE+ ports for a cost-efficient power supply of end devices

 

 

 

 

Hirschmann Next-Generation Compact Fast/Gigabit Ethernet Switches - BOBCAT

Hirschmann BOBCAT Family

  • Advanced security - including wire-speed access lists and automatic denial-of-service-prevention
  • Precise dara transmission - simultaneously support multiple services on the network through TSN technology
  • Prepare for future growth - increased bandwidth and speed capabilities
  • Increased uptime - broad support of redundancy mechanisms, such as MRP, HSR and PRP
  • Configure the perfect fit - switches support 4 to 28 ports with Layer 2 and Layer 3 capabilities

Hirschmann Managed Fast/Gigabit Ethernet IP67 Switches and Routers - OCTOPUS

Hirschmann OCTOPUS Family

  • Robust compact housing – ensures the highest industrial protection ratings (IP67/IP65) regarding mechanical stress, humidity, dirt, dust, shock, vibrations, heat and cold
  • Extended feature range – switches available from 8 to 28 ports, Fast Ethernet and Gigabit Ethernet models, feature vibration-resistant connectors for twisted pair cables or fiber-optic ports
  • Reduce costs for cabling – switches can be cascaded as often as required – permitting implementation of decentralized networks with short paths to the respective devices
  • Optimum conformity to standards – ensures maximum long-term viability, meaning that systems can be cost-effectively extended whenever necessary

Hirschmann Operating System - HiOS

Hirschmann HiOS Switch Software

  • Security - comprehensive functionality to build a secure network foundation
  • Redundancy - multiple technologies to match industrial network topologies, including MRP, MSTP, PRP, HSR, DLR and VRRP
  • Future-proof - regular software updates, plus a brand-agnostic, built-in OPC UA server to bridge communication between all levels of automation
  • Real-time communication - free, embedded and easily configurable TSN functionality with no special hardware, software or knowledge required
  • IT/OT convergence - office and industrial management protocols to facilitate the integration of IT and OT network

 

 

 

Hirschmann Industrial HiVision Network Management Software

Hirschmann Industrial HiVision

  • Actionable – obtain instant visibility of key performance indicators with the Network Dashboard, allowing timely remediation that improves uptime and security
  • Time saving – easily identify, map and configure all network infrastructure with MultiConfig, including SNMP-enabled devices from any manufacturer, even during live operation
  • Performance assured – download a free version of the software for your unlimited use to experience the benefits before you buy

 

 

 

The Transformation of Industrial Automation

Industrial automation markets are driven by the transition from Industry 3.0 to Industry 4.0. or the smart factory, one part of the Industrial Internet of Things (IIoT). This transition is commonly illustrated as a shift from the automation pyramid to the automation pillar.

 

The pyramid model, which industries have followed for several decades, strictly separates functional layers from the factory shop floor (the field level) up to the management systems at the top. Real time data communication is usually at the field level, where sensors and actuators are located, and between the field and controller levels.

 

The automation pillar in an IIoT (Industrie 4.0) production environment still has a field level on the factory shop floor, but the total number of sensors on the field level is drastically higher to allow a much tighter analysis and control of the manufacturing functions.

In the automation pillar, the controller level disappears. Some of the control functions move to the field level as distributed control units, which are used for extremely fast and reliable reactions, such as for safety functions. Other control units move into the management level (factory backbone) as centralized control units (“Virtual PLC”).

 

Virtual control functions or virtual programmable logic controllers (PLCs), hosted in the local automation cloud, interact directly with the production process through the connectivity layer. Virtualization of the PLCs provides maximum flexibility; they can be added and removed, and computing power can be allocated to wherever it’s needed most. Applications in the factory backbone don’t even need to be located physically close to the field-level applications. They can be located anywhere: in the IT department or even in a data center far from the factory, depending on the maximum end-to-end latency (delay) the applications allow. This flexibility in the control processes translates into flexibility in the production process.

 

Between the field level and factory backbone is a connectivity level. Both the field level and the connectivity level require high-speed, low-latency network performance. In addition, the connectivity layer carries lower-priority background traffic in a way that must not slow down the time-critical traffic. This is where TSN comes in.

 

 Automation Pillar 2021

 

FIGURE: Moving from the automation pyramid to the automation pillar.

 

Recognizing the Need for TSN in the IIoT Environment

The connectivity layer in the automation pillar can be considered as the information superhighway between the factory backbone and the field layer. Traffic consists of mission-critical data and less urgent data. The connectivity layer needs to get all traffic where it’s going, but mission-critical data is urgent; it needs to reach its destination on time. When building a network to carry both urgent and non-urgent traffic, you have four options:

  • Use TSN, which enables urgent and less urgent data to share the network connection, while preventing less urgent traffic from hindering the flow of the more urgent traffic.
  • Build separate networks for the different applications — a high-cost option.
  • Massively oversize the network infrastructure, a widely used but extremely expensive approach called bandwidth overprovisioning.
  • Live with the traffic delays in mission-critical data, which usually isn’t a viable option.

Of these four options, the clear choice is the first option — use TSN.

 

TSN – A New Evolution in Mission-Critical Networking

In highly automated systems, real-time communication is essential and sometimes vital. Imagine a self-driving car hesitating to brake for a pedestrian in its path or robots on an assembly line receiving delayed instructions from the computer that’s synchronizing their movements.

 

Several real-time communication technologies, including EtherCAT, PROFINET IRT, and Sercos III, are used to ensure timely communications, but they have compatibility issues and offer limited, if any, support for future enhancements such as increased bandwidth.

 

Time-sensitive networking overcomes these limitations to provide the following three essentials:

  • Dependable real-time communication
  • High bandwidth to accommodate the vast amount of sensor and background data that flows across automation networks
  • Backward compatibility to Ethernet devices

 

TSN Future-Proof Ethernet Networks

TSN takes IEEE* 802 Ethernet to the next level to address the requirements from today’s and future automation networks. TSN offers unprecedented low end-to-end latency, as well as frame delivery precision with very low jitter that goes beyond anything that was ever possible with standardized IEEE 802.1 technology. Standardization in IEEE 802.1 and IEEE 802.3 ensures interoperability between different vendors, a broad market scope, scalability with future Ethernet speed increases and investment security.

* Institute of Electrical and Electronics Engineers

Since the establishment of the Field Level Communications (FLC) initiative in the OPC Foundation in November 2018, it has been clear: The technology combination of OPC UA and IEEE TSN as a vendor-neutral communication technology enjoys broad support not only on paper, but also in technical implementation. Hirschmann, part of the Belden Group, has supported this development from the very beginning.

  • Hirschmann is a pioneer in TSN Industrial Ethernet and is constantly re-de fining the limits of the technology.
  • Hirschmann excels in time synchronization. Hirschmann Switches are used in the most demanding applications that require precise timing.
  • Hirschmann network management software solutions enable the conflguration and operation of modern lloT networks.

 

Where TSN fits in?

Robotic arm performing a welding job with a professional watching data analytics on tab

Fabrikautomation

In der Fabrikautomation ermöglicht die Netzkonvergenz eine verteilte Echtzeitsteuerung. So können große Maschinen und zahlreiche Roboter präziser und flexibler miteinander interagieren, als dies bisher möglich war. Unternehmen können Anwendungen, wie z. B. die vorausschauende Wartung, ermöglichen, die die Analyse großer Mengen von Sensordaten erfordern. Ein konvergentes Netzwerk von der Cloud bis zum Sensor ermöglicht auch einen sicheren Fernzugriff über das Internet auf die Produktionsmaschinen, um Wartungsarbeiten und andere Aufgaben aus der Ferne durchzuführen.
Aerial view, robots perform welding functions in defined welding cell on the factory floor

Netzwerke in Fahrzeugen

Moderne Automobile sind mit einer stark zunehmenden Anzahl von elektronischen Bordsteuergeräten ausgestattet, um neuartige Funktionen, wie das autonome Fahren, abzudecken. Die zunehmende Funktionalität hat zu einer noch größeren Nachfrage nach physischer Verbindungstechnik und Kommunikationsbandbreite geführt.

Bussysteme für Kraftfahrzeuge, darunter FlexRay, Controller Area Network (CAN) und Media Oriented Systems Transport (MOST), können mit dieser Nachfrage nur schwer Schritt halten. Sie sind alle auf eine spezielle physische Verkabelung angewiesen, was die Komplexität und das Gewicht erhöht. Das zusätzliche Gewicht führt zu einem höheren Kraftstoffverbrauch und zu einer Verringerung der Motorleistung.

Der wichtigste Anwendungsfall für bordeigene PKW- und LKW-Netzwerke ist die Konvergenz und der Ersatz der vielen verschiedenen bordeigenen Kommunikationsbusse durch deterministisches Ethernet. Der Grund dafür ist das Gewicht und die Komplexität des Kabelbaums in einem modernen Automobil.

TSN ermöglicht die Konvergenz und den Ersatz vieler verschiedener bordeigener Kommunikationsbusse, um eine einheitliche Verbindungsebene zu bilden.

Ethernet hat viele dieser Bussysteme noch nicht ersetzt, vor allem weil die Ethernet-Verkabelung die Anforderungen an die elektromagnetische Störfestigkeit für den Einsatz in Fahrzeugen nicht erfüllte. Dies hat sich jedoch geändert: Die Arbeitsgruppe IEEE 802.3 hat mehrere Physical-Layer-Chips (PHYs) spezifiziert, die diese Anforderungen erfüllen können. Die Einführung von PHYs hat den Fahrzeugmarkt für Ethernet und TSN geöffnet.

TSN ist mit seiner Fähigkeit, Datenverkehr mit unterschiedlichen Prioritäten rückkopplungsfrei auf einem einzigen Kabel zusammenzuführen, ideal als Backbone-Kommunikationstechnologie für Fahrzeuge geeignet.

Automobilhersteller können TSN je nach Bauweise auf unterschiedliche Weise nutzen. Bei einigen Herstellern verbindet TSN nur die verschiedenen Anwendungsdomänen im Fahrzeug, z. B. Antriebsstrang, Karosseriesteuerung und Fahrgastunterhaltung, wobei die Verbindung zu jeder Domäne über ein Gateway erfolgt. Innerhalb jeder Domäne kommen unterschiedliche Technologien wie MOST oder FlexRay zum Einsatz.

In anderen Fällen wird TSN auch innerhalb der einzelnen Anwendungsdomänen eingesetzt und ersetzt das bordeigene Autobusnetz vollständig. Einige Hersteller geben bereits an, dass TSN letztendlich alle Bussysteme im Fahrzeug ersetzen wird, mit Ausnahme des Diagnose-CAN.

Oil & gas processing plant industrial valves, pressure guages & heat exchangers

Energieautomatisierung

In der Energieautomatisierung, beispielsweise in Umspannwerken, kann TSN eingesetzt werden, um zeitkritische Daten, wie z. B. Abtastwerte von Spannung und Strom, durch das Netzwerk zu den elektrischen Schutzeinrichtungen zu leiten. TSN kann auch zur Leistungsverbesserung wichtiger Ereignismeldungen, Generic Object-Oriented Substation Events (GOOSE), eingesetzt werden, wenn das GOOSE-Protokoll dieselbe Netzwerkinfrastruktur verwendet, die z. B. für Sensordaten oder Netzwerküberwachung genutzt wird.

Anwendungen im Verkehrswesen

Im Verkehrswesen - z. B. in Zugnetzen - können sich Komfortanwendungen wie Fahrgastunterhaltung ein Netzwerk mit anderen Anwendungen wie Fahrgastinformationen oder Kontrollfunktionen teilen, die nicht sicherheitsrelevant sind. Die Sicherheitsfunktionen können wiederum mit anderen Steuerungsfunktionen in speziellen Steuerungsnetzen kombiniert werden.

Browse Downloads & Insights on Industry Trends

TSN Resources

Time-Sensitive Networking (TSN) White Paper

White Paper

Time-Sensitive Networking (TSN) White Paper

Learn how TSN can help you realize more flexible, intelligent and dynamic production facilities

10.01.2019

Changing the Face of Automation with TSN

Industrial Automation

Digital technology has taken over many aspects of our lives and the factory floor is no different. Thanks to Industry 4.0 (also referred to as the “smart factory”), digital technology has become a priority for the manufacturing industry over the...

Oliver Kleineberg | 01.27.2021

What Can TSN Do For You?

Industrial Automation

By now, most industrial network operators have heard about Time-Sensitive Networking, or TSN. We get a lot of questions from customers about its status and how it can benefit their operation. As someone who works as an editor for several TSN...

Stephan Kehrer | 12.10.2019

Future-Proof Now: How the Next Generation of Switches are Meeting TSN Network Demands

Industrial Automation

As many readers know, Belden is no stranger to the world of compact managed switches, and we’re proud of the fact that network operators have made the company the market leader with more than 700,000 units in active operation worldwide.

Juergen Schmid | 05.21.2019

How TSN Guarantees Real-Time Communication for Digital Substations

Industrial Automation

If you’re a regular follower of our blog, you’ve likely seen the topic of Time Sensitive Networking (TSN) pop up repeatedly. That’s because we believe it’s a critical set of technologies that will finally provide timing guarantees for the delivery...

Germán Fernández | 12.13.2017

What Does TSN Configuration Look Like Today and In the Future?

Industrial Automation

Time-sensitive networking (TSN) is a very hot topic in the industrial world. You’ve probably read numerous articles on the new standard over the past several months, all of which likely tout the revolutionary nature of the real-time communication...

Stephan Kehrer | 07.19.2017

Get inspired by these useful FAQs

What TSN stands for?

TSN (Time Sensitive Networking) is a collection of standards that enables deterministic messaging over standard Ethernet networks. As defined by the Institute of Electrical and Electronics Engineers (IEEE), TSN involves a form of network traffic management to ensure non-negotiable time frames for end-to-end transmission latencies.

 

What is the difference between latency and jitter?

Latency = The time it takes data to travel from point A to point B
Jitter = Any variation in latency

For example, suppose you have to make it to an appointment at a specific time. You go online, map the route, and find out that you need 30 minutes to drive there. You type the destination into your smartphone’s GPS app, and it gives the same estimate: 30 minutes. In fact, you’ve driven there before, and it has always taken you 30 minutes. That’s latency.

Thirty minutes before your appointment, you hop in your car and start driving to your appointment. Ten minutes later, you’re stuck in traffic. You have no idea how long the delay will be. That’s jitter.

What is OPC?

OPC is the interoperability standard for the secure and reliable exchange of data in the industrial automation space and in other industries. It is platform independent and ensures the seamless flow of information among devices from multiple vendors. The OPC Foundation is responsible for the development and maintenance of this standard.

The OPC standard is a series of specifications developed by industry vendors, end-users and software developers. These specifications define the interface between Clients and Servers, as well as Servers and Servers, including access to real-time data, monitoring of alarms and events, access to historical data and other applications.

What is the difference between OPC and OPC UA?

The OPC Unified Architecture (UA), released in 2008, is a platform independent service-oriented architecture that integrates all the functionality of the individual OPC Classic specifications into one extensible framework.

This multi-layered approach accomplishes the original design specification goals of:

  • Functional equivalence: all COM OPC Classic specifications are mapped to UA
  • Platform independence: from an embedded micro-controller to cloud-based infrastructure
  • Secure: encryption, authentication, and auditing
  • Extensible: ability to add new features without affecting existing applications
  • Comprehensive information modeling: for defining complex information

What are the main advantages of switching to OPC UA over TSN?

By using open and standard technologies like OPC UA and TSN in combination, the industrial automation market can avoid the danger that fieldbus providers simply add new layers of proprietary technology on top of TSN. OPC UA over TSN fulfils all of the strict requirements from industrial applications, while delivering all of the flexibility and interoperability known from enterprise IT:

  • Fully open, standard and interoperable communication
  • Precise timing and guaranteed delivery for critical messages
  • Critical and non-critical traffic converged on one network transparent to the user
  • Automated and dynamic network configuration based on application requirements
  • Ubiquitous, connection from sensors to the cloud without gateways
  • Backward and forward compatibility, integration of existing Ethernet devices
  •